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pp 2 of 2 <br /> <br /> The Shaffer furnace was not in service during my visit. <br />It was down for refractory repairs and replacement. <br /> <br /> The propane burner is rated at 3 MM BTU/hr. The average <br />propane consumption is 30 gph which results in burner heat <br />release of 2.75 MM BTU/hr. The recovered aluminum requires <br />approximately 840,000 BTU/hr, the scrap iron al:proximaLely <br />110,000 BTU/hr and the heat loss was estimated st 100,000 <br />BTU/hr resulting in a net difference of approximately 1.75 <br />MM BTU/hr discharged from the furnace with the burner at <br />maximum rate. <br /> <br />PARTICULATE REMOVAL <br /> <br /> The existing water spray is an inefficient method of <br />removing particulates from a flue gas stream. The existing <br />stack from your reverberatory furnace was observed to be <br />clear. However, since a charge of dirty scrap could result <br />in stack emissions, our recommendation is to install a <br />baghouse filter to remove the particulates that can be <br />generated from your recovery process. <br /> <br /> A baghouse installation recuires an !n~luen~ gas stream <br />+' -~ - . ~,e¥_,~ we~ing of the fi!net <br />~n~ is above she aew Do!lit to ~- '~-~ <br />ba~s. We therefore recommend that the water sprays be <br />removed =-~ ~ <br /> ~m the Shaffer Furnace and that the flue gases be <br />~~ by alr ~lu~_on to attain the proper baghouse inlet <br />temoeratures of =~ <br /> . ~,om 250 to 300 F. <br /> <br /> During the summer,the cooling air required to lower <br />the baghouse inle~ temperature to 300 ~ is~.=°'00 SCFM w,~h <br />th~ = ..... ~ rated caDac_~%,q ~ - of ~ <br />~'~- The products ~ co~ustlcn from the propane are 510 <br />e~ resu!~ing ~ a tot~l recuired cas flow of 8910 SCFM or <br />n3 000 ~_M=~t 300 F <br /> <br />A portion of nhe cool~n$ =~r enters the system via the <br />hco~ above nh=,_ furnace. ~'~=.,.~ balance o=_ th=.._~-ir re~,:.ire~_ ~-~ ~ <br /> ' s~c~,~ ~_ blower ~ ..... ~ a ~amper <br /> <br />field <br /> <br />............ <br /> <br />~ight ueta!. Therefore, ~he bachouse must ~= ~=~ed <br />the fire codes. <br /> <br /> <br />