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- 33- <br /> <br />Separation program costs involving manual picking will vary, <br />depending on the system and amount of labor time. In order to <br />break even, the program must generate enough revenue from the mate- <br />rials to recover costs of wages, including fringe benefits and <br />transport costs. Probably the most extensive program today is in <br />California, where excellent corrugated markets, availabllty of a <br />minimum-wage labor force and favorable weather provide the ingre- <br />dients for a successful program. <br /> <br />The economics of mechanical separation programs are better known <br />because of the research completed by existing industries and the <br />National Center for Resource Recovery (NCP~R). The New Orleans <br />demonstration project indicated that capital and operating costs <br />for mechanical separation of recyclable materials were: <br /> <br />Glass <br />Aluminum <br />Ferrous <br /> <br />$200 per ton <br />$200 per ton <br />$5 to $20 per <br /> <br />ton <br /> <br />Current market prices in the Region for these materials are: <br /> <br />Glass <br />Aluminum <br />Ferrous <br /> <br />$40 per ton <br />$460 to $600 per ton <br />$0 to $10 per ton <br /> <br />3. WASTE PROCESSING <br /> <br />Full-scale shredder technology is not currently economically <br />feasible at small disposal sites. For a 300-ton-per-day (TPD) <br />facility, current costs are on the order of $7.00 per ton ($7.89 <br />per metric ton). A detailed analysis would be required to deter- <br />mine if the benefits, in terms of saved landfill space and reduced <br />cover, would be sufficient to justify the capital and operating <br />costs incurred to implement shredder systems. <br /> <br />Full-scale baling technology is not currently economically fea- <br />sible at small disposal sites. For a 300 TPD facility, current <br />costs are On the order of $5.00 per ton ($5.60 per metric ton). <br /> <br />4. RESOURCE RECOVERY <br /> <br />The following discussion of resource recovery program costs is <br />based on the economic analysis in the MPCA Resource Recovery Plan <br />(1979). The plan divided, the recovery systems into the following <br />ranges of size: less than 100 tons per day (TPD), between 100 TPD <br />and 500 TPD, and over 500 TPD. The resource recovery systems anal- <br />yzed included modular combustion units, waterwall incineration, <br />refuse-derived fuel (RDF), dedicated boilers (a type of RDF sys- <br />tem), and rotating compost drum (Dano Process). The consultant <br />preparing the plan for MPCA, Bart Engineering, used historical <br />data whenever possible and published estimates where actual data <br />were not available. <br /> <br /> <br />